Industry update: growth predicted for bread and biscuits

While the bread manufacturing industry is a consolidated and mature domestic market, which has experienced a revenue decrease of approximately 0.1% per annum over the past five years, future growth is expected as a result of increased export opportunities, innovations in ingredients and processing, and new product development.

In fact, IBISWorld predicts that growth in industry revenue is expected to average 3% between 2007-08 and 2011-12, bringing annual revenue to $2276.2 million by June 2012.

While bread manufacturers have historically focused on supplying the domestic market — the highly perishable nature of bread products and the low unit value of bread making export unattractive — exports in the past five years have risen by an average of 14.7% per annum and are expected to increase in the future.

Rising incomes in Africa and Asia will lead to diversity in their diet, resulting in greater consumption of products like bread.

Australian manufacturers will be able to take greater advantage of their reputation as safe food producers, with international health and safety standards becoming more stringent.

The supply of longer lasting bread products such as breadcrumbs to export markets will allow the industry to be competitive with foreign bakeries that provide bread daily.

Innovation and product development are also tipped as growth opportunities although there is insufficient funding of research and development for new functional bread products in Australia, making commercialisation of high-technology products difficult.

Manufacturers have benefited from responding to consumer demand for healthier bread products by offering greater variety, a trend that will continue.

According to IBISWorld, one of the greatest growth areas has been functional breads, particularly enriched or fortified breads, which are growing at a rate of 10% to 15% annually.

The production of organic bread using organically grown cereals and avoiding artificial additives is also gaining momentum.

While growth in the industry is also expected to lie in product development, particularly products in a premium price range as consumers show an increasing willingness to buy higher quality specialty products, demand for generic goods is also growing as consumers on low incomes become less brand conscious.

Mixed bag for biscuits

Dominated by foreign ownership, the profitability of Australia’s biscuit market is threatened by the ongoing consolidation of the retail food-client base.

The continuing reduction in the number of retail buyers and growth of the giant supermarket chains will pose a similar threat to all food manufacturing industries.

While the biscuit industry experienced a 0.5% decline in revenue in 2006-07 from the previous year, it is expected to grow at an average rate of 0.6% over the next five years.

Main factors contributing to growth include the development of low-fat product ranges, export opportunities in Asia and innovative packaging formats that increase shelf-life and reduce breakage during transit, making them ideal for export.

While the industry is dominated by two major companies, smaller firms are finding success in the market by appealing to niche groups of consumers with specialty gourmet biscuits, both savoury and sweet.

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Industry update: sweets sector looks to export for growth

With the confectionery market in Australia reaching saturation, growth is, and will continue to be, dependent on product innovation, differentiation and export.

In the period 2007-08 the confectionery manufacturing industry is expected to grow 2.8%, equivalent to a total sales revenue of $2312 million.

In a segment where over 70% of sales are the result of impulse, an increase in low-fat chocolate varieties, sugarless sweets and functional confectionery in particular is fuelling this growth, while line extensions have proven to be a popular method of igniting new interest in existing products.

Packaging innovation has also contributed to industry growth, including the reconfiguration of packaging sizes and formats, for example the economical multipacks available in supermarkets.

Comprising 62% of total confectionery sales, chocolate continues to be the confectionery sector’s major product category, followed by sugar confectionery comprising 29% of total sales volume.

IbisWorld reveal that approximately 40% of total chocolate sold is chocolate bars, with the top three sellers being Mars Bar, Kit Kat and Cherry Ripe.

While gum is currently the smallest product segment, generating approximately 9% of total industry sales, consumers spend approximately $162 million each year on sugar-free gum, highlighting increasing health concerns tied to sugar intake.

Focus on health

Increased health concerns have been countered in recent years by evidence that antioxidant-rich chocolate, particularly dark chocolate, has some health benefits.

Manufacturers have also responded to consumers’ health concerns by extending product lines to include reduced-fat or sugar-free products.

Despite increased health awareness, and continued growth in the organic and sugar-free confectionery segments, an increasing number of consumers are turning to premium chocolate brands as the quality of the raw ingredients takes precedence and an increase in disposable income makes specialty, imported chocolates more attractive than mainstream products.

Impact of globalisation

Globalisation is of particular interest to the confectionery segment, with imports comprising approximately 20% of the domestic market and being valued at $548 million.

Retailers are also increasingly looking to foreign suppliers in an effort to obtain cheaper products, placing pressure on Australian manufacturers as they compete with cheaper imports from countries like China.

However, Australian manufacturers are also seeking growth through export opportunities in Asia, with close geographic proximity and Asians’ rising disposable incomes making them attractive export targets.

One of the biggest factors threatening the industry’s future growth is the current push by Australian supermarkets to expand their range of private-label products.

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Australian wine sells for more than $2000

A bottle of first vintage 1973 Moss Wood cabernet sauvignon achieved a record price of $2301 at the recent Langton’s on-line auction in Melbourne.

This is the highest price ever paid for a single 750ml bottle of Australian wine post 1970.

A bottle of 1974 Moss Wood cabernet sauvignon sold for $1726.

According to Moss Wood, the 1973 and 1974 vintage is extremely rare with only a few bottles in existence. The price illustrates an increasing awareness of Australian wine heritage and the reality of the secondary wine market.

Vintage sale

Langton’s will be holding its first 2007 vintage, Great Wine Estates of Western Australia en-primeur offer from November 9th to December 10th, 2007.

This novel on-line futures sale is the first of its kind in Australia and promises to attract significant interest from the cream of Australian and International wine collectors.

The sale will include spectacular 2007 en-primeur vintages of Cape Mentelle, Cullen, Devil’s Lair, Leeuwin Estate, Howard Park, Moss Wood, Pierro, Plantagenet, Vasse Felix, Voyager Estate and Xanadu.

On November 9th, Langton’s will offer a list of 2007 vintages from the Great Wine Estates of Western Australia and collectors will have an opportunity to purchase them at a fixed en-primeur “futures” price.

Tailor-made fortified ingredients

SternVitamin, a designer of vitamin and mineral premixes, develops tailor-made ingredients for its customers that are ideal for fortified drinks, pasta, cereals, bakery products, dairy products and baby food.

Individual solutions, not standard products

As the requirements for fortifying food and beverages are highly specific, SternVitamin does not offer standard products.

Its research department develops each vitamin and mineral mixture individually, according to its customer’s requirements, and tests it thoroughly for use in the relevant foods.

When making up new premixes, attention is given to synergisms between nutrients and also to cost-effectiveness and the optimum processing characteristics of the products.

SternVitamin works closely with universities and research institutions and has strategic alliances with manufacturers of vitamins to ensure it delivers premium ingredients with optimum nutritional value.

Modern container blending plant

SternVitamin has one of the most modern premix plants for high-quality ingredients and food supplements in Germany.

The company’s new plant in Wittenburg has three fully automatic blending lines with the latest process control and visual display equipment, as well as several pilot blending lines, enabling handle throughputs from 100 to 6000kg/hour.

At the beginning of 2008 a modern pharmaceutical-type container blending plant is due to be commissioned in a new, independent extension of the factory.

The process will be accompanied from beginning to end by a sophisticated quality system ensuring that all batches can be traced.

There will be separate rooms for depalletising, weighing, feeding of starting materials, blending, sifting, filling and palletising.

Food Ingredients Europe

SternVitamin will be showcasing its portfolio of products and services at Food Ingredients Europe, from October 31st to November 1st.

Investing in dairy

Fonterra has announced the investment of $44 million to increase production capabili­ties across its eleven produc­tion sites in Australia.

The investment initiative comes out of Fonterra’s newly formed ANZ business unit, which brings together a num­ber of Australia and New Zealand food companies to strengthen the company’s abil­ity to develop innovative prod­ucts and drive growth in the dairy sector.

Fonterra’s upgrade of pro­duction technology, equipment and processes will enable it to meet consumer demands for top quality, convenient and nutritious food.

“A main focus of Fonterra Australia and New Zealand is to drive sustainable growth in the dairy sector by developing innovative products and dif­ferentiating ourselves from our competitors,” Fonterra gener­al manager operations and sup­ply chain Bruce Donnison said.

“This involves looking at the entire supply chain and devel­oping ways to maximise our infrastructure, enhance manu­facturing capabilities, logistics and warehousing solutions, packaging formats and shelf presentation.”

Over the next year a num­ber of capital projects will be undertaken to upgrade process control systems tech­nology, maximise plant output, minimise downtime and main­tain dairy food quality and integrity.

A $17 million upgrade of the company’s Darnum Park site in Victoria has extended its production capabilities to include nutritional and infant milk powders. A new milk dryer enables the site to produce up to 6.5 tonnes of milk powder/hour and high-speed product pack­ing lines are able fill 10 tonnes of milk powder/hour.

“This is an example of build­ing production infrastructure that is efficient, flexible and meets consumer needs,” Donnison said.

“The nutritional baby food products will service the South East Asian market.”

A new milk dryer and bag­house system will be installed at Fonterra’s Cobden, Victo­ria, dairy manufacturing site in 2008. The multimillion dollar upgrade will enable the site to manufacture a wider range of high-quality, specialised milk powders.

Success at home and overseas for NZ company

Four years ago, JMP recognised that if it was to con­tinue its growth in the palletising and packaging mar­ket it would have to change its business model and way of manufacturing.

New Zealand has been hit hard by the cheaper Chinese products being imported into Australia and New Zealand.

JMP did not want to give up manufacturing in New Zealand so took the decision to export, despite the dollar’s value not being favourable, and to increase the work load to streamline its manufacturing and processes.

This was made easier with the support of Kawasaki Robotics and by being able to sell Robotic systems designed and manufactured in New Zealand. To support the number of systems being installed, espe­cially in Australia, JMP Australia was formed under the man­agement of Cameron Traum.

This way JMP New Zealand could manufacture the sys­tems and Traum could sell, install and service the systems locally. JMP Australia is currently installing its largest Robotic Palletising system in Australia for Nestle, which consists of twelve lanes palletising at a rate of over 60 cartons per minute.

Systems have been sold in Australia to Fonterra, Dairy Farmers, Simplot, Nestle, and Goodman Fielder, to name a few, which have all been manufactured in New Zealand. JMP has also designed and developed robotic case packing, which uses Kawasaki robots to pick up the robotic palletising on the end of lines.

Both the up-stream and down-stream lines can be sourced from one supplier. JMP holds complete robots in stock, both in Australia and New Zealand, to guarantee 100% spares and parts are always in-house.

Because the systems are manufactured in New Zealand they are fully set up and run in front of the customer prior to installation. This makes on-site commissioning quick and easy, and gives the operators confidence that the system will work, allowing them to embrace the system quickly and easily.

Top food manufacturers help the hungry

Foodbank, Australia’s largest food-relief organisation, presented four of Australia’s largest food manufactures with awards at the Australian Food and Grocery Council’s annual industry dinner on September 10th, for supporting Australia’s hungry.

Nestlé received the Leadership Award for providing regular donations across a wide range of staple foods and for raising awareness on the issue of hunger.

Dairy Farmers and Fonterra both received the Innovation Award for donating more than 500 tonnes each of fresh dairy products and finding creative ways to manage the logistics of preserving and donating short-shelf life, fresh products.

Goodman Fielder Baking won the Collaboration Award for donating thousands of loaves of bread to Foodbank daily, guaranteeing fresh bread in Foodbank Warehouses.

Last year, Foodbank distributed 12 million kilograms of donated food, making more than 15 million meals every day to feed approximately 35,000 people.

According to the organisation, this would not have been possible without the donations made by its industry partners.

September PCA dinner meetings

Members of the food industry in New South Wales and Victoria are invited to attend the upcoming Packaging Council of Australia’s dinner seminars.

Topic:

Supermarket Wars – A Global Perspective

What can Australia expect? What should companies be doing?

International guest speaker:

Mr Andrew Seth, co-author of the highly acclaimed book Supermarket Wars and former chairman of Lever Brothers, UK, and Added Value Group.

Seth’s presentation will cover the following:

  • Retailers and brand suppliers – a partnership or a contest?
  • The global market in food retailing – who’s leading it, where and why?
  • The big issues for the consumer today and tomorrow – how are these issues changing the market?
  • How are retailers and suppliers reacting to these issues and how are these changes affecting brands and packaging manufacturers?
  • Winners and losers in the global supermarket game – who are they today and who will they be tomorrow?

Dinner details:

Victoria:

Date: Tuesday 25th September

Time: 6.00pm

Venue: Melbourne Functions, Caulfield Racecourse

Click here for more event and registration details

New South Wales:

Date: Thursday 27th September

Time: 6.00pm

Venue: Parramatta Leagues Club, Wentworth Room

Click here for more event and registration details

Pure water from fruit available now

Ingredients: water from fruit

Brand owner: 018 Pure Water From Fruit

Brand/product manager: Michael Sinclair

Packaging supplier: Fullview Bottle Company

Graphics package designer: Elastic Cie

Endress+Hauser support education and training

A proactive initiative by Endress+Hauser to alleviate the shortage of skilled instrument technicians in the manufacturing industry has been recognised by the RMIT School of Electrotechnology in Melbourne.

John Immelman, Endress+Hauser managing director, was recently presented with a certificate of recognition by the School of Electrotechnology in appreciation of Endress+Hauser’s significant contributions in instrumentation, documentation for training materials, service and repairs, and technical instruction.

The School of Electrotechnology said Endress+Hauser’s material and non-material contributions over the last two years had benefited the School enormously, particularly the students in their practical training.

The RMIT in Melbourne is the only Australian institution offering a five-year apprenticeship course with dual trade qualifications in electrical and instrumentation.

As all Australia’s key industry verticals rely on process control instrumentation and control systems to manufacture or process their products, industry has recognised that using electricians without instrument training to maintain and repair sophisticated process controls is not cost effective.

Endress+Hauser’s, as part of its commitment to education and social development, is pleased to be associated with RMIT.

Grinders’ new grind

Ingredients: coffee

Brand owner: Grinders Coffee (Coca-Cola Amatil)

Brand/product manager: James Hondrakis, Giuseppe Cianchi

Packaging supplier: Goglio, Jet Technologies

Graphics package designer: James Philip Design

Innovative, functional chocolate

Functional chocolate suppliers, HERZA Schokolade, has launched a new range of small chocolate pieces and compounds including small pieces of aerated chocolate and two-colour chocolate drops, available as chocolate pieces or compounds, ideal for ice cream, frozen gateaux or breakfast cereals.

An important area of HERZA’s range is chocolate pieces fortified with bioactive substances such as vitamins, dietary fibres, omega-3 fatty acids and other essential nutrients.

A large number of chocolate articles can also be ordered with sugar replacements or reduced sugar content and the whole range is available in organic and Fair Trade quality.

When creating exclusive new specialities such as the chocolate pieces fortified with bioactive substances, the company benefits from interdisciplinary cooperation within the Stern-Wywiol Gruppe, a supplier of innovative ingredients.

HERZA also benefits from collaborating with Hydrosol, specialists in stabilising and emulsifying systems, and DeutscheBack, experts in individually developed functional systems, baking premixes and baking concentrates.

Novel processing techniques

HERZA has set itself the task of using familiar ingredients to develop products that meet the most sophisticated requirements in terms of appearance, melt, bite and flavour.

A roasting technique involving the careful selection and combination of cocoa beans, gentle roasting, and long conching times results in the characteristic, intensive cocoa flavour of HERZA’s chocolate.

Food Ingredients Europe

At Food Ingredients Europe, from 31 October to 1 November in London, HERZA will be presenting its new range of products.

Vote now on the News Barometer

Members of the food and beverage industry can have their say on pertinent issues facing the industry through voting on the FOOD website’s News Barometer.

Updated weekly, the results of the barometer will shape editorial in the magazine and on the website, highlighting key industry trends, developments and the opinions of those that are affected by such issues.

Click here to have your say.

Bewitching wine

Brand owner: Jon Heslop

Brand/product manager: Richard Abraham

Packaging supplier: Plasdene Glass-pak (bottles), Quantum Trading (cartons)

Graphics package designer: Kim Heslop

Food Safety Conference update

Food safety experts from Australia, New Zealand and around the world will meet in Sydney to discuss the future of food at the second Food Safety Conference from 19th to 21st September, 2007.

The conference, held in the Sydney Exhibition and Convention Centre at Darling Harbour, will feature international and Australian experts from industry, consumer organisations and government who will examine the latest developments and challenges in food safety.

In particular, the way ‘future foods’ will affect consumers, manufacturers and regulators in the international arena will be discussed.

According to the NSW Food Authority the conference is timely as food safety is a major international issue both for emerging and major economies as the industry faces changes in technology and increased consumer demand for foods that are convenient, safe and healthy.

Speakers at the conference will include:

  • Dr John O’Brien, CEO of the Food Safety Authority of Ireland
  • Dr Gerry Moy of the World Health Organisation
  • Dr Andrew McKenzie, executive director of the New Zealand Food Safety Authority

Australia and New Zealand speakers will include:

  • Dr Rebecca Huntley, the author of ‘The World According to Y’
  • Mr Peter Kell, CEO of CHOICE
  • Dr Bruce Lee, director of CSIRO’s Australia’s Food Futures Flagship
  • Mr Robert Kerr, commissioner with the Victorian Competition and Efficiency Commission

The conference will include a series of master classes that will run concurrently on Wednesday, 19th September 2007, including:

  • Beyond Groundhog Day, facilitated by the ABC’s Julie McCrossin
  • Food Allergy — a fact of life, organised by Anaphylaxis Australia Industry
  • Labelling, organised by the Australian Food and Grocery Council
  • Standardisation, organised by Standards Australia
  • Dietary Modelling, run by FSANZ

Click here to register or to view the full program.

New belgian chocolate range

Ingredients: Belgian Milk: sugar, whole milk powder, cocoa butter, cocoa mass, lactose, emulsifier, flavour

Brand owner: Coles

Brand/product manager: Natalee Chiodo

Packaging supplier: Dender Print, Belgium

Graphics package designer: Elmwood Design

FoodWorks reveals future strategies

FoodWorks has announced its current and forecasted plans to achieving ambitious targets in the next two to three years, with plans to launch new and/or redevelop three hundred stores within the network and introduce one hundred and fifty ‘new generation’ entrepreneurial retailers in the coming years.

According to the company, successful internal capital raising that exceeded targets of $10 million and its powerful entry into Western Australia, with the opening of twenty six stores, is evidence of an independent supermarkets revival.

FoodWorks has identified nine hundred potential new sites nationwide and plans to secure a significant number of these with purpose-built ‘perfect stores’ and fill them with ‘new generation’ retailers.

FoodWorks is striving to create the ‘perfect store’ by drawing on key attributes of past and current stores and conducting extensive research on its international peers, analysing the ideal design and store layout for particular demographics, geographics and store sizes.

The first of FoodWorks’ ‘perfect stores’ is currently being constructed in Casterton, regional Victoria, with the opening planned for March next year.

Another important growth initiative for the company is a new strategic focus marketing of the brand aimed at positioning FoodWorks at the top of consumers’ minds.

While FoodWorks is concentrating on growing nationally, increasing brand presence in New South Wales and Western Australia is a priority.

Mount Franklin goes pink for charity

Ingredients: mineral water

Brand owner: Coca-Cola Amatil

Brand/product manager: Joanne Pitsikas

Packaging supplier: Labelmakers, Visy

Graphics package designer: Carpe Diem

Food safety seminars

Advancing Food Safety (AFS) is running a breakfast seminar series, offering busy professionals the latest industry information and networking opportunities within the agri-food industry.

A seminar in September, Food Safety Audit Outcomes — Have You Had a Dilemma?, will address what a business can do in various situations, as well as identify what a company’s role and responsibilities are in terms of regulatory requirements under the Food Standards Code and other food safety programs.

ConBiz early bird registration extended

The deadline for theConBiz 2007 early bird registration for NSW Confectionery Manufacturers of Australasia (CMA) members has been extended to Wednesday, September 12.

ConBiz 2007 will be held from the 18 to 20 October at Peppers Salt Resort & Spa, South Kingscliff, NSW.

Seminars will cover the following areas:

  • An overview of the Australasian and global economies.
  • Smart and sustainable manufacturing futures for the confectionery supply chain.
  • The role of school canteens and creating a healthier society.
  • Private equity.
  • Managed innovation.
  • The art of business.

CMA Members wishing to attend the Family Business Australia (FBA) and the Australian Institute of Management (AIM) workshops on October 20 are encouraged to register immediately as there are only a limited number of places available.

The FBA workshop will focus on family business best practice and the bottom line, and the AIM workshop will focus on the management of mature workers.

ConBiz 2007 is open to all CMA members as well as manufacturers, suppliers and distributors in the confectionery industry and members of the media and the trade press.

Click here for more information or to register.