Siemens’ software solutions, through APS Industrial, continue to demonstrate cutting-edge innovations that help improve Australian manufacturing.
In an era where digital transformation is helping reshape industries, Siemens is at the forefront of this evolution with its software solutions, such as Solid Edge and NX software.
These tools are shaping the way companies approach design and manufacturing, offering solutions that not only enhance efficiency but also mitigate risks and reduce costs.
With the help of APS Industrial, Siemens’ suite of digital solutions, including Solid Edge and NX, are helping transform the landscape of design, automation, and manufacturing
“Historically, complex design and manufacturing processes were managed across various offices and platforms, leading to fragmented workflows and inefficiencies,” said Rohan Hofmeyer, digital industries software manager,
APS Industrial.
“APS has been the master distribution partner for Siemens low voltage electrical and automation products for over 6 years, but it was only in the last year that this partnership expanded to included software solutions like Solid Edge and NX. This introduction marked a pivotal shift in our ability to service our customer base with digital twin capability.
“I began my career using other well-known alternatives, and although my background included studying mechatronics, my transition to Siemens products, including Solid Edge, marked a significant turning point for me also.”
Solid Edge’s robust suite of tools has enabled APS Industrial to help customers integrate digital design seamlessly.
“The software supports electrical and wiring design, simulations for fluids, air, and thermal dynamics, and even VR-based simulations for product design and robotics,” said Hofmeyer.
“By creating digital twins of products, APS empowers customers to now simulate and test designs in a virtual environment before physical production begins. This approach not only streamlines the design process but also allows for early detection of potential issues, significantly reducing risks and costs.
“For more advanced CAD design, NX stands out as the tool of choice.”
Used in high-level mechanical design, aviation, and space exploration, NX offers an array of possibilities.
It is well-known for its application in projects like those at SpaceX, as demonstrated by Elon Musk in his YouTube presentations.
“NX’s Mechatronics Concept Designer (MCD) further enhances its capabilities by incorporating virtual real-world physics simulations,” said Hofmeyer.
“This means that designs can be tested under real-world conditions, taking into account factors like gravity, friction, and forces.”
Siemens’ NX software, along with other platforms like Simit, TIA, PLCsim Advanced, provides an ecosystem for integrating programming, robotics, and movement controls into a digital model.
“This model not only simulates the design but also allows for interaction with real-time feedback from sensors and motion control systems,” said Hofmeyer.
“For instance, a machine located in Europe can be monitored and adjusted remotely from Australia, thanks to this advanced digital integration.”
Hofmeyer said while some older platforms offer limited 3D design functionality, they can sometimes fall short compared to Siemens’ solutions.
“Siemens’ integrated suite creates a virtual model that can be simulated and explored in virtual reality, offering a high level of detail and interactivity,” he said.
“For instance, using Siemens software in conjunction with Nvidia Omniverse allows for the creation of a digital factory model, which can be viewed and interacted within VR.
“This immersive experience enables users to observe machinery and robotics in action as if they were physically present, offering a powerful tool for design and process optimisation.”
Another feature of Siemens’ solutions is the cost efficiency.
“For a company transitioning to Industry 4.0, Siemens offers a fully integrated solution that often proves to be economical,” said Hofmeyer.
“A recent example involved a company receiving a quotation from a competitor that was three times more expensive than Siemens.
“The high cost stemmed from the competitor requiring additional packages to match the capabilities offered by Siemens, packages that Siemens provides in a single, integrated solution.”
Siemens’ suite of tools is also works together seamlessly, allowing for smooth data transfer and integration.
The system reduces complications and inefficiencies often encountered when using multiple software providers.
“With Siemens, you have a unified platform where all components are designed to work in harmony, minimising potential problems and reducing overall costs,” said Hofmeyer.
“Modern digital tools represent a departure from outdated methods like paper drawings and manual revisions.”
Siemens’ digital portfolio allows for design and simulation within a virtual environment, eliminating potential risks associated with physical testing.
“For example, potential safety hazards, manufacturing costs, and operational issues can be addressed in the simulation phase, avoiding costly and dangerous mistakes in the real world,” said Hofmeyer.
“Consider a scenario where a robot is not positioned correctly and cannot reach certain areas.
“Early detection of such issues through simulation can prevent operational problems and avoid the need for costly remanufacturing and redesign.”
Siemens’ virtual commissioning tools also enable testing and refinement of designs before physical production, ensuring that the final product accurately represents the virtual model.
“Siemens’ approach to design and manufacturing is grounded in simulation and digital twins, which streamline the entire process,” said Hofmeyer.
“Traditionally, the design process involves several stages, from requirements and scope through mechanical design, robotics design, electrical and automation design, manufacturing, and finally, commissioning and testing.
“Often, issues discovered during the testing phase necessitate returning to earlier stages for revisions, leading to wasted time and increased costs.”
With Siemens’ simulation tools, this process is improved.
“Virtual commissioning exemplifies Siemens’ commitment to innovation,” said Hofmeyer.
“With virtual commissioning, you can simulate a digital twin of your system, adjusting components, testing functions, and troubleshooting in
real time.
“This capability allows you to control the unit from a virtual HMI touch screen, adjust speeds, and simulate faults, all without physically building the system.
“This not only accelerates the design process but also enhances safety and efficiency.”
Hofmeyer said that without virtual simulation, programming and commissioning, each robotic system individually can be an extremely time-consuming process.
“Siemens’ virtual simulations allow programmers to test and refine their code, reducing downtime and accelerating the entire process,” he added.
The safety benefits of Siemens’ simulation tools deserve the spotlight.
“In high-risk environments like heavy industrial machinery or oil and gas, testing everything in advance ensures safety and compliance with industry standards,” said Hofmeyer.
“Virtual simulations also support training capabilities, allowing employees to gain hands-on experience in a risk-free environment.
“For instance, virtual reality can be used to train employees in assembling electrical panels, offering a collaborative and immersive training experience.”
Siemens integrates AI into its software, providing features like predictive commands, assembly assistance and generative design.
These tools streamline the design process, reducing multiple parts into a single component and saving time, money, and materials.
“Automation also enhances productivity and safety, freeing human workers to focus on more complex and innovative tasks while robots handle repetitive or hazardous tasks,”
said Hofmeyer.
“Siemens Solid Edge and NX software represent a leap forward in design and manufacturing.
“Their advanced capabilities, seamless integration, and cost efficiency make them indispensable tools for modern industries.”
Hofmeyer said companies can streamline their design processes, enhance safety, and achieve greater efficiency by adopting Siemens’ solutions.
“The future of design and manufacturing is digital, and Siemens is helping lead the way with innovative tools that transform how we create, test, and produce,” he said.
For those relying on outdated methods, the shift to Siemens’ digital solutions offers a compelling case for modernisation.
Embracing these tools not only enhances productivity but also positions businesses for long-term success in an increasingly competitive landscape.