Iba Munich – a chance to show off the latest and greatest in the baking industry

Food and Beverage Industry News attended the iba Munich bakery, confectionary and snack fair in Germany. Miri Schroeter caught up with Australian-based companies while at the event.

The 2018 iba baking, snack and confectionary fair in Munich, Germany was visited by more than 77,000 people from more than 160 countries. And with good reason – it showcased more than 1,300 exhibitors that ranged from equipment suppliers, flooring specialists, packaging manufacturers, tech gurus, ingredient suppliers and everything in between.

Apart from the delicious cakes and breads on offer, iba is the event to be at for finding the right piece of equipment to buy to help a business grow. Global companies with offices in Australia ensured they had their finger in the pie to not only showcase products, but also to engage with the latest European trends. This included finding out what matters most to manufacturers looking for products and services that will improve their businesses.

Nord Drivesystems exhibited at iba, with a two-stage bevel gear unit on display, which is available to the Australian market. The company’s Australian managing director, Martin
Broglia, said smart packaging is a prominent trend that Nord is staying on top of. “Packaging which helps products stay fresher for longer, is more environmentally friendly and tamper proof, is on the rise.”

To keep up with sustainable packaging trends, companies must implement Industry 4.0 and embrace technology in order to keep up with supply demand, said Broglia.

“More than ever, food processing and packaging is receiving a huge amount of interest, not only in the manufacturing sector, but from governments and environmental groups as well,” he said.

“There is a big focus on food waste and what manufacturers and producers are doing to minimise this. I expect we will see more and more innovation in the processing and packaging of food as the population surges, food becomes in shorter supply, and the topic of waste becomes more urgent.

“With increasing hygiene standards, I think we will see a bigger uptake on automation in the future as customers embrace automation for the safety, hygiene and productivity it can bring to an organisation,” said Broglia.

Automation helps create one-stop-shop

Kaak Group, a company that offers turn-key solutions for the industrial baking industry, had a large stand in the first hall of the exhibition. The equipment specialist knows iba is the place to introduce new products and
services to existing customers, as well as showing its point of difference to potential clients.

The company offers a one-stopshop service – from silo to truck. The total service concept allows companies to deal with Kaak for all product and service needs. Kaak Group ANZ managing director, Tyrone Crook, saw iba as an opportunity to connect with people in the baking industry that like him, come from the southern side of the world where thousands of companies set up shop to create artisan and tin breads, snacks, and pizza products.

Kaak Group has solutions for small,medium and large businesses in the baking industry. The company sells equipment for mixing, dividing, rounding, proofing, moulding, lidding, final proofing, baking, delidding, depanning, cooling and freezing, among other product requirements in the baking and snack industry.

One of the latest services introduced to Kaak Group’s inventory, released at iba, was the e-commerce platform. The service makes it easy for customers to buy spare parts, learn about their equipment, and purchase additional equipment online. The webshop provides easy access to more than 20,000 products and a 24/7 helpdesk, which can be accessed through a multi- user account.

“Each piece of gear that is sold has an online manual. We are able to identify that particular piece of kit,” said Crook. Identifying equipment quickly makes it easier to source spare parts immediately, he said. “If the customer requires something desperately, they could have it almost straight away.”

The multi-user access allows employees to use the webshop for their company, but controlled access ensures safety and security. Access to the account has varying permission levels to allow some users permission to order new products and view account activity. Companies can also set a maximum spend level and they can allow some users to fill the shopping cart and share it with colleagues, while restricting purchases.

Kaak’s stand at iba also featured a newly created dough sensor for inline use. The sensor can test the dough on several parameters during production and allows the operator to take corrective actions on time, instead of leaving it too late.

Baking pans and trays installed with an electronic barcode system have also been introduced to Kaak’s product line. The pans help control product and equipment quality. Every time a pan/tray passes an in-line laser on the manufacturing line, it records whether bread is left on the pan/tray and the frequency of use. “It tells you how the bakeware is   performing, and it rejects the bakeware when it isn’t performing well,” said Crook.

Each pan/tray can be used about 3000 times before the user is informed that it should be recoated – a service also provided by Kaak Group Australia/New Zealand.

Step-by-step

While bread featured heavily at iba, Kaak’s equipment can also be used by other businesses such as pizza and snack manufacturers. The equipment can be slowly integrated into an existing factory, or Kaak can provide a system from scratch,
said Crook. “We can help businesses from start-ups right up to industrial bakeries. The unit machines are manufactured to suit smaller or bigger requirements, depending on the capacity of a manufacturer.” Kaak can help companies, traditionally creating hand-made products, transition to an automated process, said Crook. Equipment can be bought as it is
needed. For example, a company may buy a divider first and then buy a rounder or moulder, so employees don’t need to do everything by hand, he said.

“They can buy standalone pieces of equipment, or they can buy a fully automated system. It’s as manual or as automated as you want it.”

Automated systems have their benefit as they can let the user know if there is a failure or a potential risk, said Crook. “It prevents a breakdown. For example, if a gear box that drives the oven has a fault, it will be picked up and it will send an alert to your HMI (Human Machine Interface) screen.”

If a spare part is needed it can usually be sourced from Kaak Group in Brisbane, but Crook also works with clients to suggest spare parts that a customer may benefit from keeping on site as critical spare parts.

Try before you buy

Buying large manufacturing equipment is a huge investment so Kaak provides food manufacturers with the use of its technology centre for trials before deciding on which products to purchase to suit a factory’s needs, said Crook. He has taken Australian customers to Kaak’s technology centre in Holland to test new products as a way to deliver proof of concept and the best solution for them prior to purchase. Alternatively, customers can send their recipes, and preferred processing methods, to Kaak’s team who will test the products to find an ideal manufacturing solution.

Wrapping up iba 2018

Iba may be a baking and snacks fair, but products showcased there work for many food and beverage manufacturers. What made it a special fair, was seeing companies such as Kaak Group and Nord Drivesystems using the event to introduce new and existing “must have” products and services that are available to not only the European market, but the companies’ Australian counterparts too. Iba celebrates success and innovation in the food industry – giving attendees the chance to be a part of creating movement in the sector.

The days, hours, minutes and even seconds are already being counted on the iba website for the next expo. The triennial event is set to be held in Munich again in September 2021 and time will tell whether the next expo will trump this year’s figures and high calibre of exhibitors.